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Watch fine art of handrolling cigars

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BY CORY MATTESON / Lincoln Journal Star

Thursday, Nov 20, 2008 - 12:46:43 am CST

Guillermo “Willy” Carrazana pre-ships a package of 800 handrolled cigars to whatever city he’s scheduled to visit. If he runs out, it’s no problem. Give him two minutes.

That’s all it takes for Carrazana, 58, a Cuban-born, lifelong roller, to crank out another custom-made smoke.

“One minute for the body, one minute for the wrapper,” he said.

Story Photo
Guillermo "Willy" Carrazana wraps handrolled cigars in Connecticut shade wrappers. Carrazana will display his craft Friday night at the Nebraska Cigar Festival. (Courtesy photo)

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To attend

The second Nebraska Cigar Festival begins at 7 p.m. Friday at the Pla Mor Ballroom, 6600 W. O St. The event costs $60, which includes six cigars, two drink coupons and hors d’oeuvres. Nonsmoking significant others can buy hors d’oeuvres tickets for $20.

Why you should not try this at home

About.com rates the difficulty of rolling a cigar as "hard," making it a more impossible task by the Web site's estimation than crafting a folk song or intermediate breakdancing. The steps seem easy enough: fill smoking tobacco into a binder leaf, roll the leaf, roll a wrapper leaf around that leaf, cut something, slap vegetable gum somewhere, then light it all on fire. No, it's actually really hard, and you will likely fail, and here's why.

1. Guillermo "Willy" Carrazana spent his youth at his grandfather's side in Cuba, learning from a lifelong roller before working at the famed Romeo Y Julietta factory for a dozen years. He's been perfecting his craft over half a century. With cigar rolling, experience is everything, and rolling Play-Doh cobras in second grade is not experience.

2. While a dollar bill has helped guide novice cigarette rollers, the theory does not hold true with larger pieces of paper and cigars - although that Derek Jeter cologne ad you tore out of Men's Journal would infuse your tattered wrapper leaf with a curious musk.

3. Much like the Gillette theory to advanced razor blade technology, Carrazana says five is better than four. He mixes five blends of tobacco into his cigars, creating a steady draw of smoke that mixes the flavors evenly. He said he can tell by touch if a cigar will have a good draw. Because your first rolled cigar will look like a dodgeball wedged in a liquor store brown bag, it will not have a good draw.

Carrying that average out over the three-hour Nebraska Cigar Festival, that’s another 90 cigars up for grabs if Carrazana doesn’t stop to take a draw off one of his own creations or maybe a quick sip of brandy — which he will.

Carrazana is the featured guest during the festival’s Friday event, and it’s the first time a cigar roller has been on hand, said Dallen George, a festival organizer.

So along with the six cigars, hors d’oeuvres, two drink coupons and brief distraction from watching your 401(k) cycle through a particle collider, a ticket to the festival gets you a firsthand look at a craftsman at work.

Carrazana honed his skills in the humid environ of Santa Clara, Cuba, where he said his grandfather Sesario Cardenas rolled cigars that ended up in the mouths of Capone and Hemingway. In the ’80s, Carrazana immigrated to America, where he has since carved out a custom cigar enterprise in the logical destination of … outlying Phoenix.

He gets none of his tobacco products from Chandler, Ariz., instead relying on Dominican tobaccos for his filler and year-old Connecticut shade for the wrapper.

Wherever he goes, he rolls by hand, using a traditional wood mold.

“The machine is terrible,” he said by phone from Chandler. “Too compact. Sometimes you smoke … nothing.”

That won’t be a problem at the Lincoln festival. The cigars that come with the ticket, and others that will be on sale, are handmade.

Reach Cory Matteson at 473-7438 or cmatteson@journalstar.com.

 


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cant wait wrote on November 20, 2008 8:18 am:
" i'm so excited about the cigar night! hope the statewide smoking ban doesn't mean that this will be the last.
and i love the juxtaposition of it being the day after the great american smokeout. "

33 hrs and counting wrote on November 20, 2008 8:50 am:
" finally the good life! "

todd wrote on November 20, 2008 9:39 am:
" I know it...I'm so stoked for this...it was fun last year, and I'm sure this year will be no different...I do fear that the statewide ban will put the ax to this in future years...unless they do it when it's warmer and they do it outside under a bunch of tents or something...either way, I'm gonna enjoy the heck out of it this year :) Only 31 hours to wait... "

rolling on the floor wrote on November 20, 2008 9:44 am:
" what an entertaining bit of journalism; I don't care anything about cigars, but Cory Matteson tickled my funny bone with this one...kudos "

fab wrote on November 20, 2008 2:28 pm:
" what a fabulous experience that we don't get here on the plains. 27.5 hours and i'll be there... "

Oral Cancer wrote on November 21, 2008 4:10 pm:
" I hope they had a few oral cancer pamphlets there. If it were a cigarette-rolling exhibition, the usual suspects would be howling like banshees. "